0N - Impianto elettrico
1 - Removal - refitting of the engine assembly 5
Removal of the engine 6
Refitting the engine 9
2.1 - Lubrication system: oil pump 11
Removal of the oil pump 12
Disassembly of the oil pump 13
Reassembly of the oil pump 14
Refitting the oil pump 15
2.2 - Lubrication system: oil cooler 16
Removal of the oil cooler 17
Oil cooler inspection 19
Refitting the oil cooler 19
2.3 - Lubrication system: oil breather 22
Removal of the oil breather valve 23
Refitting the oil breather system 24
4.1 - Cylinder head assemblies: checks and adjustments 25
Checking and adjusting valve clearances 26
Checking the engine timing 30
4.2 - Cylinder head assemblies: timing belt covers/timing system 32
Removal of the timing belt covers 33
Removal of the timing system assembly 34
Disassembly and reassembly of the timing belt pulleys 37
Refitting the timing system assembly 38
Refitting the timing belt covers 46
4.3 - Cylinder head assemblies: camshafts 47
Removal of the intake manifolds 48
Refitting the intake manifolds 49
Removal of the inner timing belt covers and camshaft end caps 50
Removal of the valve covers 52
Refitting the valve covers 53
Removal of the camshafts 54
Inspecting the camshafts 56
Checking the oil seals 56
Refitting the camshafts 57
Refitting the camshaft end caps 60
4.4 - Cylinder head assemblies: valves - rocker arms 62
Removal of the cylinder head assembly 63
Overhaul of cylinder head components 67
Refitting the cylinder head assembly 75
Refitting the cylinder heads 81
5 - Cylinder/piston assemblies 83
Removal of the cylinder/piston assembly 84
Overhaul of the cylinder barrel/piston components 87
Refitting the cylinder/piston assembly 93
6.1 - Clutch assembly: APTC wet clutch 97
Description of the APTC clutch assembly 98
Removal of the APTC clutch 99
Disassembly of the clutch hub-plates-centre assembly 101
Overhaul and inspection of the APTC clutch components 102
Reassembly of the clutch hub-plates-centre assembly 104
Refitting the APTC clutch 106
6.2 - Clutch assembly: clutch-side crankcase cover 109
Removal of the clutch-side crankcase cover 110
Disassembly of the clutch-side crankcase cover 111
Reassembly of the clutch-side crankcase cover 112
Refitting the clutch-side crankcase cover 113
6.3 - Clutch assembly: primary drive gears 115
Removal of the primary drive gears 116
Refitting the primary drive gears and checking backlash 118
7.1 - Gearbox assembly: gearchange mechanism 121
Removal of the gearchange mechanism 122
Disassembly of the gear interlock plunger and pawl assembly 125
Reassembly of the gear interlock plunger and pawl assembly 126
Refitting the gearchange mechanism 128
7.2 - Gearbox assembly: gearbox shafts 130
Removal of the gearbox assembly 131
Disassembly of the gearbox shafts 133
Overhaul of the gearbox 141
Inspection of the gear selector forks 142
Inspection of the gear selector drum 143
Reassembly of the gearbox shafts 144
Reassembly of the gearbox 148
8 - Flywheel-alternator 149
Removal of the alternator-side crankcase cover 150
Disassembly of the alternator-side crankcase cover 151
Removal of the flywheel-alternator assembly 152
Checking the flywheel/alternator assembly 154
Refitting the flywheel-alternator assembly 159
Reassembly of the alternator-side crankcase cover 161
Refitting the alternator-side crankcase cover 162
9.1 - Crankcase assembly: external components 165
Removal of external components 166
Refitting the external components 169
Removal of the timing gears 173
Refitting the timing gears 174
Removal of the starter motor idler gear 175
Refitting the starter motor idler gear 176
9.2 - Crankcase assembly: crankcase halves 177
Separation of the crankcase halves 178
Overhaul of the crankcase halves 181
Overhaul of the main bearings 183
Reassembly of the crankcase halves 184
Shimming the shafts 185
Reassembly of the crankcase halves 188
9.3 - Crankcase assembly: crankshaft/connecting rods assembly 195
Removal of the crankshaft/connecting rods assembly 196
Disassembly of the crankshaft/connecting rods assembly 197
Overhaul of the connecting rods 197
Reassembly of the connecting rods 203
Refitting the crankshaft/connecting rod assembly 205